Automatic Hot Stamping And Die Cutting Machine AEM-1050T

Automatic hot stamping and die cutting machine is used for hot stamping and die cutting various paper, paperboard, corrugated board, plastic sheet(like PVC, PP), with function of foil hot stamping, die cutting & creasing and embossing. It adopts server motor to control the foil stamping, feeding and collecting. Temperature control system has 8 heating area, temperature setting separately, and thermostatic control.

Safety, Energy Saving, Efficient

1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.

2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.

3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.

4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.

5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.

6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.

7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.

Paper Feeding Section: feeder and conveyor table

1. The wall plate of feeder is made of cast iron, which is more stable while high speed running.

2.Precision feeder head(Becker vacuum pump) with double side blower: suitable for both paperboard and corrugated board. It has 4 suction nozzles 4 feed nozzles, and the angle and height of nozzles can be adjusted to suit the different shapes of paper.

3.Feeder head(forward/backward) the pile alignment(left/right) can be adjusted by motor, you just need to press buttons to adjust.

4. Electra-mechanical double-sheet detector,

5. Slope type conveyor table with anti-wore PU press rollers and the brush wheels is much more suitable for feeding thin paper under high speed running condition.

6. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.

7. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.

8. Conveyor belt pneumatic buffer device: when high speed running, it helps the paper to be delivered smoothly by feeding belt.

9. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.

Platen Press Section

1.Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.

2. High pressure automatic oil motor with filter and cooling fan recycles the oil to lubricate the main transmission parts (crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts (gear, chains, etc.)

3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.

4. Automatic pressure of die cutting adjustment system, operator just need to set value on touch screen to adjust pressure.

5.Human-friendly design for die and liner plate (Manganese Steel, HRC50-53) changing. Die frame can be overturned and locked pneumatically.

6. High-precision cam indexer with torque limiter and synchronous belt to control the gripper bars to deliver paper in accurate position stably when high speed running.

7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar

Foil stamping unit

1. Industrial tablet PC, touch screen input data, realize automatic program optimization, saving foils.

2. Adopt servo motor control system for foil stamping, feeding and collecting foil accurately.

3. Separate setting temperature of 12 heating area, thermostatic control.

4. Electronic pressure control system, during hot stamping, if there is no paper, there is no pressure.

6. Heat-resistant honeycomb plate is made by special material.

7. Drawer type foil feeding mechanism improves efficiency and ensures safety.

8. Transverse and Longitudinal foil separate blowing device and foil break detector system.

9. Separate waste recycle device and recycle box.

10. Honeycomb plate(optional)

11. extra plate-over stand(optional)

Paper Delivery Section

1.Automatic aligning device, adjustable air blower and hairbrush guarantee paper pile in good order, no matter the paper is thick or thin.

2.Overrun-prevention device: The sheet is moved upwards with the gripper bar; the detection sensor will be initiated and machine will stop.

3. Automatic non-stop paper delivery device is controlled by motor; you just need to press button to operate it.

4.Tag insert device (1 set) to record the sheets quantity.

Electrical box and control system

1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.

2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.

3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.

4. Chinese, English or other any language(optional) on touch screen

5.Electrical components and electrical circuit are in accord with Europe American safety standard.

Max. Sheet Size	1050×750 mm	Stock Range	Paperboard:0.1～2 mm
Min. Sheet Size	400×350 mm		Corrugated paper:＜4 mm
Max. Die-Cutting Size	1040×720 mm		Plastic sheet: 0.2～1 mm
Max. Stamping Size	1030×720mm	Die-Cutting Accuracy	≤±0.1 mm
Inner Chase Size	1080×745 mm	Stamping Accuracy	≤±0.125mm
Die Cutting Plate Size	1050×730 mm	Max. Pressure	300 T
Liner Plate Thickness	7mm or 5+2mm	Max. Machine Speed	7500 S/H
Transverse foil width	15-720mm	Max. Stamping Speed	6000S/H
Longitudinal foil width	15-1030mm	Min Gripper Margin	7mm
Max. Foil Diameter	Φ250mm	Air Supply	0.6-0.7Mpa, 0.36m³/Min
Foil Reel Core Inner Diameter	25mm(1”) or 76mm(3”)	Power Requirement	3 phases 380V 50HZ
Transverse Feed Shafts	2 pcs	Main Motor Power	11 kw
Longitudinal Feeding Shafts	3 pcs	Heating power	24 kw
Heating Zone	12 pcs	Total Power	60 KW
Temperature Range	50~199℃	Total Machine Weight	20 T
Feeding Pile Height	1550mm	Overall Dimension 【L (+ pre-stacking)×W(+ platform)×H】	5600(+1430)×2100(+2000)×2800mm
Delivery Pile Height	1500mm

Name	Materials (Brand)/Origin	Name	Materials (Brand)/Origin
Main frame structure	QT500-7 spheroidal graphite cast iron	PLC	Fatek, Taiwan
Feeder wall	QT500-7 spheroidal graphite cast iron	Touch screen	Wecon,Taiwan
Gripper bar	Ti-Al alloy, Taiwan	Main motor	Siemens, Germany
Gripper teeth	Manganese steel, Taiwan	Gear motor	CPG, Taiwan
Cam indexing unit	Handex, Taiwan	Vacuum pump	Becker, Germany
Gripper chain	IWIS, Germany	Lubrication pump	Versa, Australia
Main synchronous belt	Gates, USA	Inverter	Panasonic, Japan
Conveyor belt	Habasit, Switzerland	Encoder	Omron, Japan
Main key bearing	NSK,Japan	Fiber optic sensor	Keyence, Japan
photoelectric sensor	Panasonic, Japan	AC contactor	Schneider, France
Relay	Schneider, France	Breaker	Schneider, France